2. About us:
Jindal Star
Jindal Star a brand of a D.P. Jindal Group has three manufacturing
units located in Ghaziabad (Uttar Pradesh),Nagothane (Maharashtra)
and Bellary (Karnataka), with a production capacity of 5,00, 000 MT
ERW Pipes andTubes with a thickness from 2.00 mm to 12.7 mm
having an outer Diameter ranging from 1/2” to 20” NB as per
specifications of IS, BS, API, ASTM, DIN, IBR which conforms to the
various international standards. These products are widely used
across various industries like agriculture, oil, refinery, public health,
housing, irrigation, engineering, fire fighting, tubular poles and
structural etc.
Jindal Star, with its unique offerings, enjoys brand leadership in the
market and is one of the best and largest manufacturers of ERW,
Black and Galvanized Steel Pipes & Tubes in India.Jindal Star is also
the first manufacture to introduce large diameter ERW Pipes in India
upto 20’’ diameter thickness 12.7 mm.
The company’s Black & Galvanized ERW Steel Tubes Conforming to
IS: 1239, IS:3589 ,IS:1161, API 5L (Line Pipe) are few of the largest
selling models catering to Plumbing, MEP works, Structural and Oil
and Gas applications.
“We offer wide array of products to the customers as per their
demands for instance, grade of steel, thickness, length, pipe finishing
etc. We are always been flexible and open to offer maximum
possible combinations within our manufacturing limits and
standards.
3. Durability of pipes, lead proof pipes, authenticity, uniform thickness
and rust free pipes are the key customer requirements and
expectation and Jindal Star’s superior quality and brand name makes
it an ideal choice in the market.
Jindal Star has a strong distribution network of Channel Partners,
Retailers and branches at all the four metro cities Chennai, Delhi,
Mumbai, Kolkata and others. The three strategic manufacturing
locations covering the Northern (Jindal Pipes Ltd, Ghaziabad),
Southern (Jindal Pipes Ltd., Bellary) and Western (Maharashtra
Seamless Ltd., Nagothane) parts of India, reduces the delivery time
and cost. The company has a strict control on overheads and thus
offering a very competitive price to our customers.
“Our biggest network of distribution and geographical location
advantage of manufacturing units and branches give us an edge over
others. We have always being focusing on high quality product,
lower over heads cost and competitive price to our channel partners
and actual users. Our strong ties with our vendors and customers
make us market leader in the pipe industry,”
Jindal Star is regularly executing massive orders for pipes and tubes
to meet its customers’ requirement. The elite clientele includes the
big industrial giants like ONGC, Oil India Ltd, Indian Oil Corporation
Ltd, HPCL, BPCL, BHEL, NTPC, , Hindalco, L & T, DMRC, DLF, Unitech
besides, clients based in the US, The Middle
East, Far East and other Asian countries.
4. Plants & Operations
Jindal Pipes Ltd. (JPL), the flagship company of the Jindal group was
incorporated in 1970 with an installed capacity of 30000 TPA for manufacture
of Steel Pipes & Tubes. Since then, the company has brought phenomenal
development in Pipe Manufacturing Process through many innovative
measures. Today, it has annual turnover of Approx. Rs. 1137 Crores in the
financial year 2012-13. Induction of sophisticated state-ofthe- art technical
know-how and highly motivated & skilled work force have made possible for
the company to augment its production capacity to 2, 50, 000 TPA.
It is now synonymous with India's one of the best and largest manufacturer of
ERW, Black and Galvanized Steel Pipes & Tubes in different thickness from 2.00
mm to 9.50 mm having an outer Diameter ranging from 1/2" to 14" NB as per
specifications of ISI, API, BIS which confirms to the various international
standards.
The company received 'Regional Special Shield' for export performance for the
year 1977-78 and from 1984 to 1988. The Export Engineering Promotion
Council also awarded the ‘Certificate for Export Excellence 1990-91’ it.
Jindal Pipe has been constantly keeping pace with the need base supply of
ERW as well as Boiler Tubes & Pipes to the core developmental sectors in the
country like Agriculture, Oil, Refinery, Public Health, Housing, Irrigation,
Engineering, Fire Fighting, Tubular Poles and Structural etc. Among its major
customers are ONGCL, IOCL, OIL, HPCL, BHEL, NTPC, BPCL, L & T Limited,
Reliance Industries Ltd., Assam Gas Co. Ltd., etc. In addition to domestic sales,
it also exports its product to various countries. Home
5. MD's Desk
Mr.Raghav Jindal(Managing Director)
Raghav Jindal, DP Jindal’s younger son, serves as the Managing
Director of Jindal Pipes Limited. Very progressive in his approach, with a
creative bent of mind, he is solely credited for the steady growth of the group
in the oil and gas sector over the last few years.
An MSc in Business Management from the London School of Economics
and Political Science, Raghav is a keen observer of the global business
scene and determined to turn Jindal Pipes into a leading ERW pipes and
Tubes manufacturer with a high-powered team acknowledged for its
technical and managerial talent. Backed by our integrity, professionalism,
relentless commitment and operational excellence, Jindal Pipes has have been
uniquely positioned as a Premium manufacturer of ERW Pipes catering to
different applications, including Fire Fighting, Plumbing, Irrigation, General
Engineering, Oil & Gas Etc.
Drive to continually seek improvement and being forward-looking is our
principal strength. It is our constant and unending endeavor to adapt, improve
and evolve new initiatives and redefine the market requirements, with
reference to the Company’s mission, vision, values, ethics, enhanced social
values and code of business principles.
It is the corporate philosophy to strengthen the market leadership by
capitalizing on opportunities through strategic alliance, acquisitions,
augmented investments, with strong emphasis on safety, quality and
commitment, all the while contributing towards a better Society, Nation and
World as a whole.
Mr. Raghav Jindal (Managing Director)
6. Boiler Tubes
All power devices operate at high efficiencies required quality steel tubes, to
guarantee their safe and long term operation. These Tubes are called as Boiler
Tubes
Boiler Tubes are specially manufactured to withstand high pressure and
temperature. Boiler tubes are used in energy type equipment’s like steam
pipeline, boilers, super heaters etc.
Boiler Tubes manufacturer in India
Jindal Pipes is one of the leading manufacturers of ERW Boiler Tubes in India.
Our rigorous inspection and testing procedures, state-of-the-artmanufacturing
technology ensures our boiler tubes to withstand adverse working condition.
Jindal Pipes has the capacity to produce the boiler tubes in varied sizes,
specifications and grade as per IS/BS/ASTM standards.
Our Boiler tubes has been approved by IBR (Indian Boiler Regulations)
7. Boiler tubing is used in these industries:
Steam Boilers
Fossil Fuel Plants
Heat Exchangers
Electric Power Plants
Cogeneration Facilities
Air Preheater Unit
Waste Heat Plants
Power Generation
Economiser etc
Jindal Pipes has been fulfilling the requirement of all Boilers OEM’s and other
users of various industries. Our strong network of channel partners spread all
across the country is our backbone which enables us to reach widespread
customer base.
Strength of Jindal Pipes
Excellent weld quality
Steel used has been procured from leading manufacture SAIL
ERW Tubes with low tolerances on OD and thickness
Jindal Pipes is a “Self Certified Boiler Tube and Pipe Manufacturer”
In house R&D and Inspection team
8. OCTG Pipes
Oil Country Tubular Goods shortform (OCTG) consist of Casing Tubing and Line
pipe for Oil and gas transportation and handling at various level. OCTG used in
Oil and Gas production requires high strength and corrosion resistance against
the carbon dioxide and hydrogen sulfide contained in well
ERW OTCG pipes are passed through numerous tests that include the hydro
test, straightness check, welding test and evaluation so as to insure that no
quality compromise has been made when it comes to pipe working and
continuous work.
OCTG Pipe Manufacturers India
Jindal Pipes is one of the major and top ERW OCTG pipe manufacturers in India
for industries such as the oil and gas and hydro carbon processes. Our
company extends its possibilities and capacity with the involvement of fully
automotive production for welded steel pipes.
Jindal Pipes has been involved in serving the needs of the OCTG products and
other applications. The supplies records for many of the ERW OCTG pipes
specify that our company is the leading in this scenario when it comes to
supply the high quality products to our elite clients. JPL has a special division of
ERW OCTG pipes for industries to have excellence in their work, when it comes
to deliver outcomes in quick time. We have made it a reality for the industries
to work with products that are trustworthy and reliable. Our high class
standard of pipes is appreciated by our clients and industries across the
country.
9. GI Pipes
Galvanised Iron (GI) Pipes are manufactured using mild steel strips of Low
Carbon Steel Coils. The strips are passed through a series of fin rolls to give
them a circular shape. The slit ends of the strips are then welded together by
continuously passing high frequency electric current across the edges. The
welded steel pipes are then passed through sizing sections where any
dimensional deviations are corrected. The pipes are then cut into desired
lengths by automatic cutting machines. The tubes are then pressure tested for
any leaks randomly. The galvanization and varnishing of pipes are done as per
specific requirements.
The GI Pipes are generally used for distribution of treated or raw water in rural
or urban areas. These pipes are cheaper, light weight and easy to handle.
GI pipes uses:
Water & Sewage pipes
Electric poles
Structural purposes
Engineering purposes
Automotive purposes
Oil and gas transmissions
10. GI Pipes Manufacture in India
Jindal Pipes Ltd. (JPL) is the leading manufacturer of GI Pipes in India. We
manufacture Galvanized Iron Pipes in various sizes and thickness as per IS, BS
and ASTM specification. Being a quality driven company we try to always
produce the highest quality material. All the manufactured products go
through rigorous testing and inspection before being delivered.
Today Jindal Pipes is synonymous with India’s best Galvanized as well as Black
Steel Pipes manufacturer in India since 1970.
Galvanized pipes product features:-
Higher durability and longevity
Weld consistency and integrity
Amenable to rigorous fabrication
Superior finish and anti - rust coating
Greater resistance to corrosion
Superior bend ability, ease of cutting and threading
Strict adherence to quality standards
11. MS Pipes
MS Pipe and MS Tube refers to Mild Steel Pipe or a Mild Steel Tubes
Mild Steel (MS) pipes are manufactured using low carbon (less than 0.25%)
steel. Due to low carbon content the pipes do not harden and are easy to use.
As MS Pipes are made from mild steel they can easily be welded and formed in
various shapes and sizes for pipelining and tubing purposes. These are
generally used for drinking water supply i.e. Plumbing, Firefighting, HVAC but
can also be used in various other Industrialand Engineering applications. These
pipes are usually coated with other metals/paints/varnish etc to prevent it
from rusting but extra care should be taken to prevent it under extreme
conditions.
MS Pipe Manufacture in India
Jindal Pipes Ltd. (JPL) manufactures high quality MS pipes in India. The raw
material of MS Pipes i.e. MS Steel Coils has been procured from trusted Steel
manufacturer i.e. Steel Authority of India (SAIL), which is a public sector
company and is the largest integrated iron and steel producer in India. At
Jindal Pipes we provide our customers with exceptional product quality,
services and flexibility of production rate to meet their schedule. We not only
manufacturehigh quality products but also a trustworthy relationship with our
customers.
We manufacture MS Pipes in a various sizes, grades and specifications as per
various national and international specifications (IS, BS API, ASTM, DIN). Jindal
Pipes has been constantly executing need based demanding orders for MS
Pipes to meet the requirement of sectors like, Agriculture, Oil and Gas, Public
Health, Housing, Irrigation, Engineering etc.
12. Acknowledgment
I would like to extend my heartfelt thanks and
deep sense of gratitude to all those who
helped me to complete my report on
“Jindal Pipes Limited, Ghaziabad’’
WORKSHOP”. First and foremost, I would
like to express my sincere thanks to my Head
of the Department, Mr. Alok Pal, from the
core of my heart because he encouraged
and persuaded me to complete my report. I
am also grateful to my all FRIENDS for their
encouragement and inspiration.
In the end, I convey my thanks to all those who
extended their co-operation directly or indirectly
in completion of this report.
NEERAJ KUMAR
13. ERW Pipes
ERW (Electrical Resistance Welding) pipes are manufactured by cold forming of
steel coil into a round cylindrical shape. In the initial times it was done with the
low frequency A.C. current to heat the edges. Now, since 1970 the low
frequency process changed to high frequency A.C. current to produce a higher
quality weld.
ERW pipes have various applications like fencing, line pipe, scaffolding etc.
ERW steel pipes are available in various diameters, wall thickness, finish and
grades
Major applications
Water pipelines
Agriculture & irrigation (Water mains, industrial water pipe lines, plant
piping, deep tube-wells & casing pipes, sewerage piping)
Gas pipe lines
LPG and other non-toxic gas lines
14. Manufacturing Capability:
The group has ERW Pipes & Tubes production capacity of 5,00,000 MT , with
thickness from 2.00mmto 12.7mm and outer diameter ranging from ½” to 20”
NB conforming to various domestic and international standards and
specifications including BIS, BS, API, ASTM, DIN, IBR. These products are widely
used across various industries like agriculture, oil & gas, HVAC, plumbing,
firefighting, refinery, public health, housing, irrigation, general engineering,
tubular poles and structural etc.
The company’s Black and Galvanized ERW Steel Tubes conform to IS:1239,
IS:3589, IS:1161, API 5L (Line Pipe) and are the largest selling products which
caters to varied applications.
Our Product Range:
Size Range
Outer Diameter ½” to 20” NB
Wall Thickness 2.00 mm to 12.7mm
Product Specification and Application
API5L (IS/ISO:3183) PSL1 & PSL2)Steel Pipes for Oil & GasLines
API5CT Steel Casing pipefor Oil Wells
ASTM A53 Steel Pipes for Water, Gas, Steam & Air Lines
IS:1161 Steel Tubes for Structural Purposes
IS:1239 & IS:3589 Steel Pipes for Water, Gas& Sewage
IS:4270 Steel Pipesfor Water Well Casing
System Specification
API Q1 Specification for Quality Programs for the Petroleum,
Petro Chemical and Natural Gas Industry
ISO 9001 Quality Management Systems Requirements
15. Quality
Jindal Pipe's idea of Total Quality is demonstrated in its stringent controls on
raw materials, production process and on the speed at which the product
reaches the customer. It's "No compromises on Quality" policy has brought in
an ISO 9001:2008, API and BIS certifications.
Jindal Pipes Limited has accreditation of API Q1 System and has been awarded
ISO 9001, on Quality Assurance. In addition to these, our products have the
approval of international inspection agencies, such as Llyods,DNV,BVIS, EIL,
PDIL, SGS etc.
Jindal Pipes Limited has in-house laboratory to undertake various testings and
inspections during the stages of manufacturing.
Consistent with the group purpose. we are committed to create value for all
our stakeholders by continuously improving the effectiveness of Quality
System and Process through innovations. involving all our employees.
We shall constantly strive to improve the quality of lives of the communities it
serve through excellence in all facets of its activities. Our objectives shall be to:
Produce and deliver products as per customer's expectations,
conforming to national / international standards.
Enhance the knowledge and skills of employees for effective
implementation of Quality Management System (QMS)
16. Boiler Tubes
All power devices operate at high efficiencies required quality steel tubes, to
guarantee their safe and long term operation. These Tubes are called as Boiler
Tubes
Boiler Tubes are specially manufactured to withstand high pressure and
temperature. Boiler tubes are used in energy type equipments like steam
pipeline, boilers, super heaters etc.
Boiler Tubes manufacturer in India
.Jindal Pipes is one of the leading manufacturers of ERW Boiler Tubes in India.
Our rigorous inspection and testing procedures, state-of-the-artmanufacturing
technology ensures our boiler tubes to withstand adverse working condition.
Jindal Pipes has the capacity to produce the boiler tubes in varied sizes,
specifications and grade as per IS/BS/ASTM standards
Our Boiler tubes has been approved by IBR (Indian Boiler Regulations)
Boiler tubing is used in these industries:
Steam Boilers
Fossil Fuel Plants
Heat Exchangers
Electric Power Plants
Cogeneration Facilities
Air Preheater Unit
Waste Heat Plants
Power Generation etc.
17. Jindal Pipes has been fulfilling the requirement of all Boilers OEM’s and
other users of various industries. Our strong network of channel
partners spread all across the country is our backbone which enables us
to reach widespread customer base
Strength of Jindal Pipes
Excellent weld quality
Steel used has been procured from leading manufacture SAIL
ERW Tubes with low tolerances on OD and thickness
Jindal Pipes is a “Self Certified Boiler Tube and Pipe Manufacturer”
In house R&D and Inspection team
18. 20" ERW Facility
MSL has diversified into manufacturing of large diameter ERW pipes from size
range 6" to 20" and wall thickness from 3.2mm to 16.00mm.
MSL's state-of-the-artERW Plant from MANNESMANN, Germany, is India's first
and par excellence ERW pipe manufacturing facility. Today, the company is one
of the largest outside diameter ERW pipes manufacturers of the country.
19. Casing Tubing
All the oil and gas lines (including the underground injecting material of any
formation) need to be cased with material of high strength. Casing and tubing
are the important aspects of any well construction.
Casing and tubing are key portions of OCTG. Casings are those pipes supporting
the wall of oil and gas well. It is mainly divided in 3 major categories- the
surface, protection and production casing. Tubing is a distinct pipe, installed in
production casing after well cementing to allow the oil and gases flow to the
ground.
Casing Tubing Manufacturers India
In Business since 1970, Jindal Pipes Limited (JPL) is on the forefront of OCTG
innovation, partnering with our clients to build new, high customized solutions
to move the oil and gas industry forward. We hold ISO 9001 registration for
our operations, which confirms our rigorous quality management system.
As an ERW OCTG Casing and Tubing Manufacturers India Jindal Pipe is one of
the top groups in the nation of offering products of high range and excellent
quality as per API 5CT specifications. Jindal Pipe is driven only towards client’s
satisfaction and delivering quality products such as the ERW OCTG casing and
tubing.
Features of our API 5CT Pipes manufactured
Excellent comprehensive mechanicalproperties
High connectionstrength and sealability
High precisionin size and shape
Good corrosionresistance
20. API Line Pipes
Line Pipe is steel pipe used for the transmission of Oil, Gas and Petroleum
Distillates. Line Pipes are manufactured as per specifications established by
American Petroleum Institute (API). API 5L is a specification of API which
defines the standard for the dimension, physical, mechanical and chemical
properties of the steel. Several pipe mills around the globe manufacture the
API 5L pipes for Oil and Gas industry
API Line Pipe Manufacturer in India
Jindal Pipes Limited offer API line pipes in different sizes, grades and
specifications as per API 5L. We have a range of line pipes that manufactured
from the high class quality steel. Our mill evaluates the quality of the weld
seam by using the modern equipment’s (ultrasonic and or radiological
inspection methods ) Pressure tests has been done at each joint of pipe to
levels significantly higher than the eventual operating pressure of the pipeline.
After the manufacturing the pipe is further tested to ensure it meets all
requirements of steel strength and toughness and dimensional characteristics.