Hematite from Iron Ore/Lumps [Haematite, mineral form of iron(III) oxide (Fe2O3), Oxide Minerals] - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

Hematite from Iron Ore/Lumps
[Haematite, mineral form of iron(III) oxide
(Fe2O3), Oxide Minerals]
Manufacturing Plant, Detailed Project Report, Profile,
Business Plan, Industry Trends, Market Research,
Survey, Manufacturing Process, Machinery, Raw
Materials, Feasibility Study, Investment
Opportunities, Cost and Revenue, Plant Economics,
Production Schedule, Working Capital Requirement,
plant layout, process flow sheet, Cost of Project,
Projected Balance Sheets, Profitability Ratios,
Break Even Analysis
www.entrepreneurindia.co

Introduction
Hematite is one of the most abundant minerals on
Earth's surface and in the shallow crust. It is an iron
oxide with a chemical composition of Fe2O3. It is a
common rock-forming mineral found in sedimentary,
metamorphic, and igneous rocks at locations
throughout the world.Hematite is the most important
ore of iron. Although it was once mined at thousands of
locations around the world, today almost all of the
production comes from a few dozen large deposits where
significant equipment investments allow companies to
efficiently mine and process the ore. Most ore is now
produced in China, Australia, Brazil, India, Russia,
Ukraine, South Africa, Canada, Venezuela, and the
United States.

Hematite has a wide variety of other uses, but their
economic significance is very small compared to the
importance of iron ore. The mineral is used to produce
pigments, preparations for heavy media separation,
radiation shielding, ballast, and many other
products.The most important iron ore types found in
India are hematite and magnetite. Nearly 61% of
hematite ore deposits are found in the eastern part of
India and 82% of magnetite ore deposits occur in
southern part of India, especially in the state of
Karnataka. Iron ore Hematite contains 60 per cent to 70
per cent pure iron and is found in Andhra Pradesh,
Jharkhand, Orissa, Chhattisgarh, Goa, Karnataka,
Maharashtra and Rajasthan. Therefore, it is a good
project for entrepreneurs to invest

Few Indian Major Players are as under
• Adhunik Alloys & Power Ltd.
• Atibir Industries Co. Ltd.
• Bajrang Metalics Ltd.
• Banspani Iron Ltd.
• Canara Overseas Ltd.
• Chaman Metallics Ltd.

• Comfoams Ltd.
• Concast Steel & Power Ltd.
• Khedaria Ispat Ltd.
• Kundil Sponge Iron Ltd.
• M B Ispat Corpn. Ltd.
• M G M Minerals Ltd.
• M S P L Ltd.

• Shree Sidhbali Ispat Ltd.
• Shri Hare-Krishna Sponge Iron Ltd.
• Steel Exchange India Ltd.
• Suraj Products Ltd.
• Tata Sponge Iron Ltd.
• V S L Steels Ltd.
• Vikas Metaliks & Energy Ltd.
• Yazdani Steel & Power Ltd.

PROJECT AT A GLANCE
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing Proposed Total
Land & Site Development
Exp. 0.00 160.80 160.80Capital 0.00 270.25 270.25
Buildings 0.00 226.50 226.50Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 416.05 416.05Other Type Share Capital 0.00 0.00 0.00
Motor Vehicles 0.00 8.00 8.00Reserves & Surplus 0.00 0.00 0.00
Office Automation Equipments 0.00 76.00 76.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees &
Exp. 0.00 90.00 90.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 810.75 810.75
Preliminary& Pre-operative
Exp 0.00 3.00 3.00Debentures / Bonds 0.00 0.00 0.00
Provision for Contingencies 0.00 40.00 40.00Unsecured Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 60.65 60.65
TOTAL 0.00 1081.00 1081.00TOTAL 0.00 1081.00 1081.00

PROJECT AT A GLANCE
Year Annualised Book
Value
Debt Dividen
d
Retained
Earnings
Payout Probabl
e Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-2 5.79 9.78 15.79 24.00 0.00 100.00 5.79 0.00 5.79 1.00 0.00
2-3 8.60 12.10 24.40 18.00 0.00 100.00 8.60 0.00 8.60 1.00 0.00
3-4 11.40 14.47 35.80 12.00 0.00 100.00 11.40 0.00 11.40 1.00 0.00
4-5 14.14 16.84 49.94 6.00 0.00 100.00 14.14 0.00 14.14 1.00 0.00
5-6 16.80 19.19 66.73 0.00 0.00 100.00 16.80 0.00 16.80 1.00 0.00

PROJECT AT A GLANCE
Year D. S. C. R. Debt / -
Deposit
s Debt
Equity
as-
Equity
Total
Net
Worth
Return
on Net
Worth
Profitability Ratio Assets
Turnove
r Ratio
Curren
t Ratio
Individu
al
Cumulati
ve
Overal
l
GPM PBT PAT Net
Contrib
ution
P/V
Ratio
(Number of times) (Number of times) % % % % % %
Initial 3.00 3.00
1-2 1.40 1.40 1.52 1.52 2.22 14.66% 8.55% 6.04% 886.74
34.21
% 2.00 1.00
2-3 1.71 1.55 0.74 0.74 1.26 16.52% 11.65% 7.69% 1029.79
34.05
% 2.13 1.33
3-4 2.07 1.71 2.07 0.34 0.34 0.74 17.78% 13.86% 8.92% 1176.79
34.05
% 2.13 1.71
4-5 2.51 1.88 0.12 0.12 0.45 18.64% 15.45% 9.83% 1323.79
34.05
% 2.05 2.14
5-6 3.04 2.07 0.00 0.00 0.27 19.22% 16.61% 10.51% 1470.79
34.05
% 1.92 3.47

PROJECT AT A GLANCE
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 46.78%
Total BEP (% of Installed Capacity) 51.17%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 28.11%
Payback Period of the Project is ( In Years ) 2 Years 3 Months
Fixed Assets Coverage Ratio ( No. of times ) 7.442

Major Queries/Questions Answered in the Report?
1. What is Hematite from Iron Ore/Lumps industry?
2. How has the Hematite from Iron Ore/Lumps industry
performed so far and how will it perform in the coming
years?
3. What is the Project Feasibility of a Hematite from Iron
Ore/Lumps Plant?
4. What are the requirements of Working Capital for setting up a
Hematite from Iron Ore/Lumps project?
5. What is the structure of the Hematite from Iron Ore/Lumps
Business and who are the key/major players?

6. What is the total project cost for setting up a Hematite from
Iron Ore/Lumps plant?
7. What are the operating costs for setting up a Hematite from
Iron Ore/Lumps project?
8. What are the machinery and equipment requirements for
setting up a Hematite from Iron Ore/Lumps project?
9. Who are the Suppliers and Manufacturers of Plant &
Machinery for setting up a Hematite from Iron Ore/Lumps
project?
10. What are the requirements of raw material for setting up a
Hematite from Iron Ore/Lumps Business?

11. Who are the Suppliers and Manufacturers of Raw materials
for setting up a Hematite from Iron Ore/Lumps plant?
12. What is the Manufacturing Process and Formulations of a
Hematite from Iron Ore/Lumps plant?
13. What is the total size of land required for setting up a
14. What will be the income and expenditures for a Hematite
from Iron Ore/Lumps plant?
15. What are the Projected Balance Sheets of a Hematite from

16. What are the requirement of utilities and overheads for
setting up a Hematite from Iron Ore/Lumps plant?
17. What is the Built up Area Requirement and cost for setting
up a Hematite from Iron Ore/Lumps Business?
18. What are the Personnel (Manpower) Requirements for
setting up a Hematite from Iron Ore/Lumps Business?
19. What are Statistics of Import & Export for Hematite from
Iron Ore/Lumps?
20. What is the time required to break-even?

21. What is the Break-Even Analysis of a Hematite from Iron
Ore/Lumps plant?
22. What are the Project financials of a Hematite from Iron
Ore/Lumps plant?
23. What are the Profitability Ratios of a Hematite from Iron
Ore/Lumps project?
24. What is the Sensitivity Analysis-Price/Volume of a Hematite
from Iron Ore/Lumps plant?
25. What are the Projected Pay-Back Period and IRR of a

26. What is the Process Flow Sheet Diagram of a Hematite from
27. What are the Market Opportunities for setting up a
Hematite from Iron Ore/Lumps project?
28. What is the Market Study and Assessment for setting up a
29. What is the Plant Layout for setting up a Hematite from Iron
Ore/Lumps Business?

Table of Contents
of the
Project Report

1. Project Location
1.1 District Profile & Geotechnical Site
Characterization
1.1.1 General
1.1.2. Physical Characteristics
1.1.3. Climate
1.1.4. Transportation And Communications
1.1.5. Map
1.1.6. Economy
1.1.7. Culture & Attitudes
2. Introduction
2.1. Hematite

3. Main Types Of Iron Ores
4. Processing Of Iron Ore In India
5. Physical Properties Of Hematite
6. Uses
6.1. Uses Of Hematite (Iron Ore)
6.2. Hematite Pigments
6.2.1. Uses Of Hematite (Pigment)
6.3. Hematite Gems
6.3.1. Uses Of Hematite (Gem Material)

6.4. These Are Not Hematite
6.4.1. Uses Of Hematite (Healing Stone)
6.5. Vesuvius Iron Furnace
6.6. Other Uses Of Hematite
7. Composition Of Hematite
8. Hematite Iron Ore Beneficiation
Process
9. Hematite Dressing Plant Process
Flow Diagram

10. Production And Distribution
11. Market Survey
11.1. Mining, Marketing & Transport
11.2. Manual Mines
11.3. Mechanised Mines
11.4. Environment Alfactors
11.5. Industry
11.6. Sintering
11.7. Pig Iron
11.8. Sponge Iron
11.9. World Review
11.10. Foreign Trade
11.11. Future Outlook

12. Financials & Comparison Of Major
Indian Players/Companies
12.1. About Financial Statements Of CMIE
Database
12.2. Profits & Appropriations
12.3. Total Liabilities
12.4. Total Assets
12.5. Net Cash Flow From Operating
Activities
12.6. Section – I
12.6.1. Name Of Company With Contact Details
12.6.2. Name Of Director (S)
12.6.3. Plant Capacity
12.6.4. Location Of Plant
12.6.5. Name Of Raw Material(s) Consumed With
Quantity & Cost
12.7. Section – II
12.7.1. Assets

12.7.3. Cost as % ge of Sales
12.7.4. Forex Transaction dangerous
12.7.5. Growth in Assets & Liabilities
12.7.6. Growth in Income &
Expenditure
12.7.7. Income & Expenditure
12.7.8. Liabilities
12.7.9. Liquidity Ratios
12.7.10. Profitability Ratio
12.7.11. Profits
12.7.12. Return Ratios
12.7.13. Structure of Assets &
Liabilities (%)
12.7.14. Working Capital & Turnover
Ratios
13. Present Manufacturers
14. Manufacturing Process

15. Process Flow Diagram Of Hematite
16. Suppliers Of Plant & Machinery
17. Suppliers Of Raw Material
18. Product, Machinery & Raw Material
Photographs
19. Plant Layout
20. Quotation Of Plant, Machinery And
Equipments From Supplier

Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses

• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....…………..9
• Turnover Per Annum ……………………………………………........…10
• Share Capital………………………………………………………….....11
Equity Capital
Preference Share Capital

• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
 Revenue/Income/Realisation
 Expenses/Cost of Products/Services/Items
 Gross Profit
 Financial Charges
 Total Cost of Sales
 Net Profit After Taxes
 Net Cash Accruals

• Annexure 3 :: Assessment of Working Capital
requirements
 Current Assets
 Gross Working Capital
 Current Liabilities
 Net Working Capital
 Working Note for Calculation of Work-in-
process
• Annexure 4 :: Sources and Disposition of Funds

• Annexure 5 :: Projected Balance Sheets
 ROI (Average of Fixed Assets)
 RONW (Average of Share Capital)
 ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
 D.S.C.R
 Earnings Per Share (EPS)
 Debt Equity Ratio

• Annexure 7 :: Break-Even Analysis
 Variable Cost & Expenses
 Semi-Variable/Semi-Fixed Expenses
 Profit Volume Ratio (PVR)
 Fixed Expenses / Cost
 B.E.P

• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
 Resultant N.P.B.T
 Resultant D.S.C.R
 Resultant PV Ratio
 Resultant DER
 Resultant ROI
 Resultant BEP

• Annexure 12 :: Shareholding Pattern and Stake Status
 Equity Capital
 Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
 Determined Capacity P.A of Products/Services
 Achievable Efficiency/Yield % of Products/Services/Items
 Net Usable Load/Capacity of Products/Services/Items
 Expected Sales/ Revenue/ Income of Products/ Services/ Items

• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc. • Annexure
19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit

• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses

• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books (P
& M)
• Annexure 31 :: Depreciation Charges - as per IT Act
WDV (Total)
• Annexure 32 :: Depreciation Charges - as per IT Act
WDV (P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR

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Hematite from Iron Ore/Lumps [Haematite, mineral form of iron(III) oxide (Fe2O3), Oxide Minerals] - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey

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Hematite from Iron Ore/Lumps [Haematite, mineral form of iron(III) oxide (Fe2O3), Oxide Minerals] - Manufacturing Plant, Detailed Project Report, Profile, Business Plan, Industry Trends, Market Research, Survey