16 Nov 2015 ID: 66608
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16YM HONDA CBR500R

16YM HONDA CBR500R

Model updates: The 16YM CBR500R emerges ready for action with comprehensive upgrades, sporting a distinct, aggressive new look, and armed with revisions that include LED lighting, larger fuel tank, adjustable front forks – plus a satisfying howl from its redesigned mass-centralised exhaust.

16YM CBR500R

Contents:

1 Introduction

2 Model overview

3 Key features

4 Technical specifications

 

1. Introduction

 

Fast, frugal, affordable and fun, Honda’s CBR500R – on sale since 2013 – has helped redefine and re-energise the middleweight class and brings sporting energy, plus engineering DNA of larger CBRs, to Honda’s twin-cylinder line-up. Dozens of young riders from around the world developed their racecraft on CBR500Rs in the first two seasons of Honda’s one-make European Junior Cup race series.

 

Suitable for riders looking to move up from a 125 (or holding an A2 licence) it injects the excitement of sports bike ownership into every ride, yet also delivers real-world comfort with sensible running costs, making it a great bike to commute through the working week – and cut loose at the weekend on.

 

And with its giant-killing capacity, the CBR500R has also found favour with experienced riders looking to downsize their machinery, while preserving the essence of enjoyable motorcycling.

 

The 16YM CBR500R is a considered and thorough evolution that elevates the machine further to offer the maximum sporty performance, style and presence from a genuine A2 licence-compliantmotorcycle.

 

2. Model Overview

 

While its 471cc DOHC engine (producing 35kW and returning 83mpg) and steel diamond-tube frame remain unchanged, the CBR500R is redrawn with aggressive and flowing new lines front to back. The styling integrates fluidly and creates an aerodynamic form ready to carve cleanly through the air; an LED headlight and taillight also add a premium feel. A range of dynamic new colours add further to the visual appeal.

 

A larger fuel tank extends range, and detail improvements – hinged fuel cap, adjustable-reach brakelever, redesigned seat and ‘wave’ style ignition key –elevate the overall owning experience.

 

The ride is improved with the addition of adjustable spring preload in the front forks, redesigned shift drum for smoother gear changes and new short exhaust muffler, with tuned internals, that emits a crisp howl worthy of the engine’s character and the machine’s CBR prefix.

 

3. Key Features

 

3.1 Styling, Equipment & Colours

 

The CBR500R has found popularity among owners because of its manageable size for riding in and around town, and sports performance out on the open, twisty roads. For thenext stage of the machine’s development, the target for Honda’s engineers was to maintain its compact form, but give it a unique and hard-edged look. The styling concept is simply headed ‘Aggressive Speed Shape.’

 

It starts at the front of the sharply angled fairing, and each curve and angle flows through to the sporty upswept tail unit. The sharply-angled dual LED headlights are compact but bright, and – combined with twin position lights – contribute to the CBR500R’s assertive forward stance.

 

Narrow slits feature above each headlight, guiding air inside the fairing, reducing frontal pressure; a duct in the lower part of the screen reduces turbulence and promotes smooth flow around the rider’s helmet.

 

There’s a sense of continuity in the design theme with the angular contour surface of the fairing cowls – which also feature ducting to help aerodynamics and airflow to the airbox – plus heavy side slits, tying in with the ’character’ line and shaping of the side cowls and fuel tank. Each line interlocks and complements the next, and partially blacked-out fairing lowers and side cowls underscore the whole design.

 

Detail upgrades for rider benefit include a hinged fuel cap and 5-step adjustable span brake lever. The new ‘wave’ key also has a smoother, more premium feel in use. Both rider and pillion footpeg hangers have been reduced in size, with die-cast aluminium footpegs and integrated grab rails for the passenger adding further touches of class and quality. The rear seat unit is eye-catchingly small, and finished with a clear-lensed rear LED light unit and sharply-designed (and easily removable) steel fender mount.

 

The comprehensive dash features a digital speedometer, digital bar graph tachometer, odometer, dual trip meters, clock, plus digital fuel level gauge and fuel consumption. HISS (Honda Intelligent Security System) is built in to the ignition; there’s space under the seat to store a U-lock.

 

The CBR500R will be available in three paint options:

Pearl Metalloid White

Millennium Red

Graphite Black

 

All paint options include a wheel stripe decal.

 

Honda Accessories for the CBR500R include heated grips, carbon-look front mudguard, seat cowl, U-Lock, sports tail pack, rear hugger, tank pad and AC charging socket.

  

 3.2 Engine

 

The CBR500R’s 8-valve liquid-cooled parallel twin layout offers a great balance of physical size and flexible output. The ‘triangle’ proportion of crankshaft, main shaft and countershaft is very similar to that of Honda’s four-cylinder RR engines and much of the internal structure and engineering is taken directly from both the CBR600RR and CBR1000RR.

 

Bore and stroke is set at 67mm x 66.8mm; the crankshaft pins are phased at 180° and a primary couple-balancer sits behind the cylinders, close to the bike’s centre of gravity. The primary and balancer gears use scissor gears, reducing noise. The crank counterweight is specifically shaped for couple-balance and its light weight allows the engine to spin freely, with reduced inertia.

 

PGM-FI fuel injection provides superb throttle response and peak power of 35kW arrives at 8,500rpm, with 43Nm torque delivered at 7,000rpm.

 

The engine acts as a stressed member, reinforcing the frame’s rigidity with four frame hangers on the cylinder head. Internally the cylinder head uses roller rocker arms; shim-type valve adjustment allows them to be light, for lower valve-spring load and reduced friction. A silent (SV Chain) cam chain has the surface of its pins treated with Vanadium, reducing friction with increased protection against dust. Inlet valve diameter is 26.0mm with exhaust valve diameter of 21.5mm.

 

Bore size of 67mm is identical to that of the CBR600RR. The piston shape is based upon those used in the CBR1000RR to reduce piston ‘noise’ at high rpm. Friction is reduced by the addition of striations on the piston skirt (a finish that increases surface area, introducing gaps in which oil can flow for better lubrication). As with the CBR600RR and CBR1000RR, an AB 1 salt bath process, used after isonite nitriding, forms a protective oxidisation membrane.

 

The crankcase uses centrifugally cast thin-walled sleeves, and the same bore interval as the CBR600RR helps them be as compact and light as possible. Their internal design reduces the ‘pumping’ losses that can occur with a 180° phased firing order. Using the same internal relief structure as that of the CBR1000RR, the oil pump features improved aeration performance, with reduced friction; a deep sump reduces oil movement under hard cornering and braking. Oil capacity is 3.2L.

 

A six-speed gearbox mirrors that of its RR siblings using the same gear change arm structure and link mechanism. In an update for 2016, for easier urban riding, the shift drum stopper spring load has been revised, along with the shape of the shift drum centre. The result is smoother, easier gear changing.

 

The gasflow route from airbox to exhaust is as straight as possible and a plate in the airbox separates the airflow to each cylinder. A new exhaust muffler design uses two internal chambers, joined by a punched link pipe; it’s physically shorter (aiding mass centralisation), 2 kilograms lighter and delivers a crisp exhaust note as rpm rises.

 

3.3 Chassis

 

The CBR500R’s 35mm diameter steel diamond-tube mainframe is light and strong, with a tuned degree of yield that gives plenty of feedback to the rider as road surfaces change. The shape and position of the engine mounts, plus the frame’s rigidity balance, reduces vibration.

 

Wheelbase is 1410mm and rake and trail are set at 25.5°/102mm giving nimble, yet reassuring steering. Mass centralisation, with the engine in very close proximity to the swingarm pivot point, delivers turning agility and optimum front/rear weight distribution ensures stability. Kerb weight is 194kg.

 

Seat height is low at 785mm, making the CBR500R very easy to manage and its sporty riding position will comfortably accommodate riders of varying heights thanks to a relatively high handlebar position.

 

Overall dimensions are 2080mm x 750mm x 1145mm, with 140mm ground clearance. The fuel tank now holds 16.7L, including reserve, and combined with the engine’s excellent fuel economy gives a range of 470km.

 

The 41mm telescopic front fork, with 120mm stroke, delivers a compliant yet controlled ride; for 2016 the CBR500R gains spring preload adjustment and the fork legs are topped with Blue Alumite. Pro-Link monoshock rear suspension features 9-stage preload adjustment and works through a rigid box-section steel swingarm. Final drive is via 520 sealed chain.

 

Lightweight, 17-inch cast aluminium wheels employ hollow cross-section Y-shaped spokes. Front wheel width is 3.5inch with a 120/70-ZR17 tyre, the rear 4.5inch and 160/60-ZR17 tyre. A single front 320mm wavy disc and two-piston brake caliper is matched to a 240mm rear disc and single-piston caliper. ABS is fitted as standard.

 

4. Technical Specifications

  

ENGINE

 

Type

Liquid-Cooled, parallel twin

Displacement

471cc

No of Valves per Cylinder

4

Bore & Stroke

67mm x 66.8mm

Compression Ratio

10.7:1

Max. Power Output

35kW @ 8500rpm

Max. Torque

43Nm @ 7000rpm

Oil Capacity

3.2L

FUEL SYSTEM

 

Carburation

PGM FI

Fuel Tank Capacity

16.7litres

Fuel Consumption (WMTC)

83mpg

ELECTRICAL SYSTEM

 

Starter

Motor

Battery Capacity

12V 8.6AH

ACG Output

23.4A/2000rpm

DRIVETRAIN

 

Clutch Type

Wet multiplate

Transmission Type

6 speed

Final Drive

Chain

FRAME

 

Type

Steel, Diamond

CHASSIS

 

Dimensions (L´W´H)

2080mm x 750mm x 1145mm

Wheelbase

1410mm

Caster Angle

25.5 degrees

Trail

102

Seat Height

785mm

Ground Clearance

140mm

Kerb Weight

194kg

SUSPENSION

 

Type Front

Conventional telescopic, 41mm, pre-load adjustable.

Type Rear

Prolink mono with 9 stage Preload adjuster, steel square pipe swingarm

WHEELS

 

Type Front

Multi-spoke Aluminium Cast

Type Rear

Multi-spoke Aluminium Cast

Rim Size Front

17 x MT3.5

Rim Size Rear

17 x MT4.5

Tyres Front

120/70ZR – 17M/C

Tyres Rear

160/60ZR – 17M/C

BRAKES

 

ABS System Type

2-Channel

Type Front

Single Wavy Disk, 320mm, 2 pot calliper

Type Rear

Single Wavy Disk, 240mm, 1 pot calliper

INSTRUMENTS & ELECTRICS

 

Instruments

Digital Speedometer, Digital Bar Graph Tachometer, Dual Trip Meters, Digital Fuel Level Gauge & Fuel Consumption Gauge, Digital Clock

Security System

HISS (Honda Intelligent Security System)

Headlight

Low 3.8W. Hi 6.4W x 2 lights

 

All specifications are provisional and subject to change without notice.

 

** Please note that the figures provided are results obtained by Honda under standardised testing conditions prescribed by WMTC. Tests are conducted on a rolling road using a standard version of the vehicle with only one rider and no additional optional equipment. Actual fuel consumption may vary depending on how you ride, how you maintain your vehicle, weather, road conditions, tire pressure, installation of accessories, cargo, rider and passenger weight, and other factors.

Contents:

1 Introduction

2 Model overview

3 Key features

4 Technical specifications

 

1. Introduction

 

With its all-round punchy performance, adventure styling, affordable price point and low running costs the twin-cylinder CB500X is a great place from which to begin a lifelong motorcycling journey. Its upright, roomy riding position, substantial tank range and long-travel suspension inject a genuine sense of adventure into every ride, and make it serve equally well through the weekly commute ason the weekend escape.

 

Furthermore, its free-revving, flexible engine performance - with internal design derived from the CBR600RR and CBR1000RR -has gained approval not only from riders stepping up to an A2 licence, but also from experienced motorcyclists looking for a fun, practical and economical all-rounder.

 

For 2016 CB500X evolves further, with enhanced crossover style, function and desirability to offer a compelling package of all-round capability with an adventurous spirit at an affordable price.

 

 

2. Model Overview

 

While its 471cc DOHC engine - producing 35kW and returning 83mpg - and steel diamond-tube frame remain unchanged, the CB500X’s outlook is revised for 2016 with a much larger windscreen, and the premium touch of LED headlight and taillight.

 

A slightly larger fuel tank extends range, and detail improvements such asthe hinged fuel cap, adjustable reach brake lever, redesigned seat and ‘wave’ style ignition key elevate the overall owning experience. The ride is improved with the addition of adjustable spring preload in the front forks, new damping rates for the rear shock and redesigned shift drum for smoother gear changes.

 

 

3. Key Features

 

3.1 Styling & Equipment

 

The CB500X in its original form struck a fine balance between a compact, easy-to-manage size and its ability to inspire discovery and cover distance in comfort. For this next step Honda’s engineers aimed to boost the instinctive sense of freedom to travel under the styling concept of ‘Feel the Adventure.’

 

The new LED headlight is physically small but powerful. Its angular outline is crowned by twin position lights and a silver finish on the bottom of the windscreen giving the CB500X a closer resemblance to Honda’s bigger X machines – the NC750X, VFR800X Crossrunner and VFR1200X Crosstourer. Two-part side panels tie the front and rear design aspects together, and feature painted uppers. Black engine covers underpin the new design.

 

Extended upwards by approx. 100mm compared to the previous model, the redesigned windscreen offers greater wind and weather protection for the rider’s upper body and features a central duct to equalize pressure and reduce turbulence around the helmet. Two height positions are possible to adjust for rider preference.

 

Fuel capacity has grown to 17.5L, extending tank rangeto over 500km. Detail upgrades for rider benefit include a hinged fuel cap and 5-step adjustable span brake lever. A ‘wave’ key also has a smoother, more premium feel in use. The seat unit is finished with a clear-lensed rear LED light.

 

The comprehensive dash features a digital speedometer, digital bar graph tachometer, odometer, dual trip meters, clock, plus digital fuel level gauge and fuel consumption. HISS (Honda Intelligent Security System) is built in to the ignition. There’s space under the seat to store a U-lock and a bash-plate is fitted to protect the engine underside and exhaust pipe on rough, loose surfaces.

 

The CB500X will be available in three paint options with distinctive new tyre-tread inspired stripes and wheel stripe decal:

Matt Fresco Brown

Millennium Red

Pearl Horizon White

 

Genuine Honda Accessories for the CB500X include heated grips, 35L top box and inner bag, rear carrier, rear panniers, centre stand, knuckle guards, fog lamps, U-Lock and AC charging socket.

 

 

 

 

 

 

3.2 Engine

 

The CB500X’s DOHC, 8-valve liquid-cooled parallel twin layout offers a great combination of compact physical size and flexible output. The ‘triangle’ proportion of crankshaft, main shaft and countershaft is very similar to that of Honda’s four-cylinder RR engines and much of the internal structure and engineering is taken directly from both the CBR600RR and CBR1000RR.

 

Bore and stroke is set at 67mm x 66.8mm; the crankshaft pins are phased at 180° and a primary couple-balancer sits behind the cylinders, close to the bike’s centre of gravity. The primary and balancer gears use scissor gears, reducing noise. The crank counterweight is specifically shaped for couple-balance and its light weight allows the engine to spin freely, with reduced inertia.

 

PGM-FI fuel injection provides superb throttle response; the gasflow route from airbox to exhaust is as straight as possible and a plate in the airbox separates the airflow to each cylinder. Peak power of 35kW arrives at 8,500rpm, with 43Nm torque delivered at 7,000rpm.

 

The engine acts as a stressed member, reinforcing the frame’s rigidity with four frame hangers on the cylinder head. Internally the cylinder head uses roller rocker arms; shim-type valve adjustment allows them to be light, for lower valve-spring load and reduced friction. A silent (SV Chain) cam chain has the surface of its pins treated with Vanadium, reducing friction with increased protection against dust. Inlet valve diameter is 26.0mm with exhaust valve diameter of 21.5mm.

 

Bore size of 67mm is identical to that of the CBR600RR. The piston shape is based upon those used in the CBR1000RR to reduce piston ‘noise’ at high rpm. Friction is reduced by the addition of striations on the piston skirt (a finish that increases surface area, introducing gaps in which oil can flow for better lubrication). As with the CBR600RR and CBR1000RR, an AB 1 salt bath process, used after isonite nitriding, forms a protective oxidisation membrane.

 

The crankcase uses centrifugally cast thin-walled sleeves, and the same bore interval as the CBR600RR helps them be as compact and light as possible. Their internal design reduces the ‘pumping’ losses that can occur with a 180° phased firing order. Using the same internal relief structure as that of the CBR1000RR, the oil pump features improved aeration performance, with reduced friction; a deep sump reduces oil movement under hard cornering and braking. Oil capacity is 3.2 litres.

 

A six-speed gearbox mirrors that of its RR cousins which use the same gear change arm structure and link mechanism.In an update for 2016, the shift drum stopper spring load has been revised, along with the shape of the shift drum centre, for smoother, easier gear changing.

 

 

3.3 Chassis

 

The CB500X’s 35mm diameter steel diamond-tube mainframe is light and strong, with a tuned degree of yield that gives plenty of feedback to the rider as road surfaces change. The shape and position of the engine mounts, plus the frame’s rigidity balance, reduces vibration.

 

Wheelbase is 1420mm and rake and trail are set at 26.5°/108mm giving an agile, yet composed steering feel. Mass centralisation, with the engine in very close proximity to the swingarm pivot point, delivers turning agility and optimum front/rear weight distribution ensures stability. Kerb weight is 196kg.

 

Seat height is low at 810mm, making the CB500X very easy to manage and its sporty riding position will comfortably accommodate riders of varying heights thanks to a relatively high handlebar position. Overall dimensions are 2095mm x 830mm x 1360mm, with 170mm ground clearance.

 

For 2016 the 41mm telescopic front fork (with 140mm stroke) gains spring preload adjustment and alongside the Pro-Link rear shock – which has 5-step preload adjustment and revised damping rates – offers the rider flexibility to adjust for loads. Final drive is via 520 sealed chain.

 

Lightweight, 17-inch cast aluminium wheels employ hollow cross-section Y-shaped spokes. Front wheel width is 3.5inch; the rear 4.5inch and tyres are 120/70-ZR17 and 160/60-ZR17. A single front 320mm wavy disc and two-piston brake caliper is matched to a 240mm rear disc and single-piston caliper. ABS is fitted as standard.

 

 

4. Technical Specifications

 

ENGINE

 

Type

Liquid-Cooled, parallel twin

Displacement

471cc

Bore and stroke

67mm x 66.8mm

Compression Ratio

10.7 : 1

Max. Power Output

35kW @ 8500rpm

Max. Torque

43Nm @ 7000rpm

Oil Capacity

3.2L

FUEL SYSTEM

 

Carburation

PGM FI

Fuel Tank Capacity

17.5L (inc reserve)

Fuel Consumption(WMTC)

 83mpg

ELECTRICAL SYSTEM

 

Starter

Motor

Battery Capacity

12V 8.6AH

ACG Output

23.4A/2000rpm

DRIVETRAIN

 

Clutch Type

Wet multiplate

Transmission Type

6 speed

Final Drive

Chain

FRAME

 

Type

Steel, Diamond

CHASSIS

 

Dimensions (L´W´H)

2095mm x 830mm x 1360mm (Low screen) 1390mm (Hi screen)

Wheelbase

1420mm

Caster Angle

26.5 degrees

Trail

108mm

Seat Height

810mm

Ground Clearance

170mm

Kerb Weight

196kg

SUSPENSION

 

Type Front

Conventional Telescopic, 41mm, pre-load adjustable

Type Rear

Prolink mono with 9 stage Preload adjuster, steel square pipe swingarm

WHEELS

 

Type Front

Multi-Spoke Aluminium Cast

Type Rear

Multi-Spoke Aluminium Cast

Rim Size Front

17 X MT3.5

Rim Size Rear

17 X MT4.5

Tyres Front

120/70ZR - 17M/C (On-Off Pattern)

Tyres Rear

160/60ZR - 17M/C (On-Off Pattern)

BRAKES

 

ABS System Type

2-Channel

Type Front

Single Wavy Disk, 320mm, 2 POT caliper

Type Rear

Single Wavy Disk, 240mm, 1 POT caliper

INSTRUMENTS & ELECTRICS

 

Instruments

Digital Speedometer, Digital Bar Graph Tachometer, Dual Trip Meters, Digital Fuel Level Gauge & Fuel Consumption Gauge, Digital Clock

Security System

HISS (Honda Intelligent Security System)

Headlight

Low 4.8W, Hi 12W x 1 light

All specifications are provisional and subject to change without notice.

# Please note that the figures provided are results obtained by Honda under standardised testing conditions prescribed by WMTC. Tests are conducted on a rolling road using a standard version of the vehicle with only one rider and no additional optional equipment. Actual fuel consumption may vary depending on how you ride, how you maintain your vehicle, weather, road conditions, tire pressure, installation of accessories, cargo, rider and passenger weight, and other factors.

 

 

 

 

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